Inline heaters or circulation heaters serve important operations in many different fields. These heaters are designed for use in decontamination and fluid circulation, and they possess several advantages for improving operations and lower overall expenses. This blog is going to explain the major advantages offered by circulation heaters and how useful they are in industries.

What is a Circulation Heater?

Circulation heaters are immersion heaters having an anti-corrosion metallic vessel chamber connected with a pressure vessel. They reduce heat loss in the circulation system. Circulation heaters are a useful way of applying electric heating with speed of installation and minimum efforts. These heaters are ideal for use in the processing of fluid such as; hazardous and non-hazardous liquids that require intermediate heating to effect viscosity as flow rate into the apparatus, waste oil, steam, gasses, Semiconductor and electronics industries deionized water.

Features of Circulation Heater:

In order to avoid loss of heat, circulation heater has following features:

• Mounting lugs for support
• Different terminal housing areas for convenient working on the wiring.
• Digital controls for precision
• Can be installed without much difficulty, small in size, hygienic, and long-lasting
• Compatible with control panels
• It can be ordered in with the particular specification and requirements that are needed.
• Very energy-efficient with optimum electric strength
• Conforming to standard industry piping and safety requirements

Benefits of Circulation Heaters

The circulation heaters are used in various industrial applications and offer the following benefits:

High Energy-Efficiency

Energy efficiency is one of the most significant advantages of circulation heaters. Basically, electric circulation heaters rely on electrical resistance heating and it means that all the electricity that is used by this type of heater is converted into heat. This process makes sure that the energy of the heater is properly used, which is way better than traditional fuel-based heaters in which only 30% of the heat source is utilized.

This efficiency is expressed in terms of cost savings and reduced environmental impact. Because no energy is lost, and thus more heat is produced without any additional cost in utilities, it is cost-effective. Also, since the electricity is totally converted to heat, electric circulation heaters have minimal effects on the emission of greenhouse gasses hence making the environment more green.

Protection of Thermal Insulation

Thermal insulation is vital in industries to reduce energy losses. Lack of adequate insulation results in high variability in temperatures, which has to be controlled using more energy. This in turn not only results in increased operational costs but also harms the environment.

Circulation heaters prevent this problem by using all electrical energy produced to create heat, resulting in lesser thermal losses. Some new and modern circulation heaters are designed with embedded thermocouple probes or RTDs for maintaining the required temperature of liquid or air. Some models also have pre-set watt densities which control the flow rate of this heater and also reduce thermal loss to a great extent.

High Dielectric Strength

Dielectric strength can be defined as the electrical strength of insulating materials. It is an essential characteristic of industrial heaters. A high dielectric strength means that the material can support high voltage stress and provide the flow of charges at high voltages with high thermal resistance.

Circulation heaters perform very well in distributing heat evenly and without any delay throughout enclosed spaces or vessels. This leads to improvement is thermal efficiency and reduction in heat losses.

Even Heat Distribution

Uniform distribution of heat in industrial processes is essential especially in large premises or within a vessel. When heating is not evenly done, there are significant differences in temperatures and this leads to a costly process of heating. Circulation heaters perform exceptionally well in the distribution of thermal heat uniformly and rapidly for adequate coverage of compartments or vessels. The even distribution of heat provide better temperature regulation and improved functionality at the site.

Versatility in Industrial Applications

Circulation heaters are widely used in several industrial processes for optimum heat transfer and uniform flow. They can be used in most terminal enclosures such as general purpose, weather/moisture-proof, and explosion-proof.  Some of the special uses of circulation heaters involve water heating, protecting pipes from freezing, and waste-oil application. 

Using Circulation Heaters for Your Industrial Processes

For industries that require heating systems for various processes, circulation heaters prove useful due to their efficiency and cost. They reduce heat loss and are compatible with other heat generators, like immersion heaters. They are used for heating water, oil, and gas in different processes. 

Circulation Heaters : The Ideal Choice for Industrial Heating Solutions

Circulation heaters are highly useful in several industrial applications. Their benefits make them suitable for various industrial processes that need a reliable, uniform, cost-effective, and efficient heating system.

If you are searching for the best circulation heaters, Marathon Heaters India Pvt Ltd is one of the leading providers of various types of heaters in India  Contact them to get the best quotes for circulation heaters.